ATEX ZeroSpray
One base cover. Two months.
A two-layer protection system for painting robots: a base cover that stays on for up to two months, plus a quick-change top layer.
“The incumbent lasted two weeks. ATEX ZeroSpray lasted up to two months. They switched.”
Head-to-head trial at a tier-1 automotive paintshopLow-lint construction
Fiber shedding from covers causes paint defects; our material and finishing are built around lint control.
GIG-tested for ATEX zones
State-laboratory test report BR-1/33/2026 — not a self-issued declaration. Full report (PDF)
Silicone-free
No PDMS contamination risk to your paint process — no silicone craters.
Two-layer economics
Change the cheap top layer often, the engineered base layer rarely.
We cover the robots that paint Europe's cars
Dürr
EcoRP 3: E033i/L033i, E133i/L133i, E043i, L030i/L130i, S053i, S153i · EcoRP 4: L033iC, L030i
Fanuc
P-250iB, P-700, P-200, M-20iA
ABB
IRB 5350, IRB 5500-22/-25/-27, IRB 5510
Yaskawa
EPX1250, EPX2050, EPX2800, MPX1950, MPX2600, MPX3500
KUKA
KR series
Your robot?
Any brand — B+M, Kawasaki, Stäubli, CMA or one we've never met. Send a photo and measurements.
Formats, materials and full test details
System.aero manufactures protective covers for painting robots used in automotive OEM paintshops. Covers are produced as ready-sewn pieces tailored to the robot model or as cut-to-length roll material, in widths from 23 cm to 90 cm and beyond. Formats: ready-sewn covers (boxes of 10–20 pcs) or rolls in various widths (~100 m).
Electrostatic properties tested by GIG (Główny Instytut Górnictwa), the Polish state research institute, in its PCA-accredited laboratory (AB 005) per PN-EN 60079-0 and PN-EN 60079-32-2. Conclusion of test report BR-1/33/2026: ATEX ZeroSpray fabric poses no static hazard in the presence of flammable media and can be safely used in explosion hazard zones. Slim-fit profiles are available for sealing robots and interior painting where the cover must not touch the body.
Questions? Answers.
Which robot models can you cover?
Any — send the model or a photo; we pattern from measurements, drawings or on-site fitting.
Disposable or reusable?
Both usage models supported; a typical automotive cycle is weekly replacement per robot — or up to two months on the ATEX ZeroSpray base layer.
Minimum order?
None. We'd rather you test one box and be certain. Reach out and we'll set up your case.